How to Fill a Pothole in 4 Steps

Spotted a pothole in your parking lot or driveway? Fix it now before it deteriorates further! Learn how to fill a pothole in 4 steps in this new blog.

Judson Burdon
Posted by Judson Burdon on December 19

Potholes are the first sign there's something wrong with a driveway or parking lot, and you need to address this immediately. Planning to fix it on your own or have it fixed? Then check out this handy guide on how to fill a pothole the easy way.

 

Potholes.

You see them in poorly maintained parking lots and roads all over the city, and your anxiety levels spike whenever you spot one in front of you. Your whole body tightens, and you grit your teeth as you try to avoid those potholes as best as you can. 

You only breathe a sigh of relief and loosen your grip on the steering wheel when you see smooth asphalt all the way.

So what are potholes?

Pothole

Photo: Dangerous pothole in a parking lot

Potholes are damaged sections on asphalt roads, parking lots, and driveways. These are deep depressions on the pavement and have varying sizes. Most potholes are small, with sizes ranging from basketball-sized to about a couple of feet wide in diameter.

But some potholes can extend beyond just a couple of feet. Some are big enough to jostle you in your seat and send your car a few inches into the air as you drive over it, while others can be as huge as a car.

In many cases, huge potholes have disintegrated so much you can see aggregates that have come loose over the past months or years in and around the hole. 

Some potholes are also surrounded by extensive alligator cracking. These large cracks are sure signs that the asphalt will deteriorate further and will need to be replaced soon unless something is done to address the damage.

How do Potholes Form?

Potholes do not appear overnight. It actually takes many months or years of neglect before potholes finally appear.

Potholes start out as small cracks that result from 

  1. Lack of protective sealcoating on asphalt
  2. Neglecting to fix asphalt cracks while they're still small
  3. Neglecting to patch alligator cracks

But before we dive further into the topic, let's go back to the basics of how asphalt cracks form. 

Crack Filling Tip

Photo: Asphalt crack that can lead to potholes and accidents

Everything starts with groundwater or underground aquifers. Groundwater is stored underneath the ground's top layer or unsaturated zone.

Over time, all that water seeps upward into the asphalt pavement build on top of the unsaturated zone. The water then freezes during winter and causes the pavement to expand. 

When spring arrives, all that water that seeped upward into the asphalt starts to melt, revealing cracks in your previously immaculate driveway or parking lot. 

Rainwater and snowmelt can also freeze and thaw in unsealed asphalt, resulting in cracks that further deteriorate into potholes as the seasons pass. 

How to Fill a Pothole

There are two ways you can fill a pothole, and lucky for you, both are easy to do. Take a look at your options below.


Pothole Repair Option #1: Cold Pothole Patch

Cold pothole patching involves using a "cold patch" asphalt material that often comes out of a bag or pail. This is an easy DIY solution for homeowners and property owners, but can be unattractive. Aggregates in the cold patch can easily be displaced and hit the bottoms of vehicles that go over the patch.

asphalt-patch1Photo: Applying cold patch into a large pothole

Supplies and Tools You Will Need

Step 1: Clean. Remove all pebbles and loose pieces of asphalt from the pothole. Use your wire street broom to clean the pothole and the surrounding area thoroughly.

Step 2: Pour. Pour cold mix asphalt patch into the hole. Make sure to pour enough pothole mix to prevent a depression from forming when you tamp it down. 

Step 3: Rake. Get your shovel, lute, or rake and spread the asphalt patch inside the pothole. If the product is water-activated like Aquaphalt 6.0 Asphalt Patch, get a watering can, water bottle or garden hose, and gently pour a bit of water into the patch.

Step 4: Compact. Get your tamper tool, asphalt roller, or plate compactor and tamp it down. Once the surface is relatively even, you can drive on it as soon as you wish. You can also drive across the newly patched pothole to compact it.


Pothole Repair Option #2: Infrared Patching

Infrared patching is an excellent option for pothole repairs. This process involves heating up the asphalt, adding a rejuvenator to restore the binders, and reworking the asphalt. The result? A sturdy patch!

Video: How to repair potholes with an infrared patching machine

Supplies, Tools, and Equipment You Will Need

Step 1: Clean. Use your wire street broom to remove rocks and loose asphalt from the pothole. Pull weeds by hand and use a leaf blower to keep the surrounding area clean.

Step 2:  Heat. Wheel the RY2X2 2' Infrared Asphalt Heater above the depression and turn it on. Wait for 5 to 7 minutes before removing the machine to ensure that the section is completely soft and reworkable.

Step 3. Rake. Get your asphalt lute and start reworking the pothole starting at the edges. Use the blunt side of the lute to push the edges of the square a couple of inches to the center. Once done, flip the lute so that the sharp edge faces the pothole and start reworking the entire area. Add some hot asphalt millings before spritzing some asphalt millings rejuvenator into the asphalt. Rake again to ensure that the surface is level.

Step 4: Compact. Use a tamper tool, asphalt roller, or plate compactor to compact the newly repaired section. 


How to Prevent Potholes from Forming

Follow these tips to keep your asphalt parking lot or driveway pothole-free.

1. Set aside a day each week to clean your driveway or parking lot

You don't need a pressure washer to clean an asphalt driveway or parking lot. All you need is a wire street broom to remove dust, leaves, and pebbles. Don't have a wire street broom? A sturdy poly street broom will do, too.

Regular cleaning doesn't just make the asphalt look clean and attractive. This is also the best time to check for oil stains, as well as weed and moss growth. This is also your chance to assess any damage present in the asphalt and see if there are problematic areas that need to be addressed immediately.

2. Fill or patch cracks right away

Those small cracks or alligator cracking might not look like a threat right now. But neglect them, and they will turn into large cracks and ugly potholes eventually.

Luckily, filling or patching cracks is very easy, and anyone can do it. For small asphalt cracks, you can use a liquid cold pour crack filler or have an asphalt contractor fix them with a hot pour rubberized crack filler.

Prevent alligator cracks from forming and deteriorating into potholes by patching them immediately. We recommend a product called Gator Patch to fill those tiny cracks and prevent rainwater and snowmelt from seeping into the foundation.

Here's a handy guide on how to use Gator Patch to fix alligator cracking.

Video: How to fix alligator cracks with Gator Patch

 

3. Seal your asphalt every 2 to 3 years

Many things can damage your asphalt. Chief among them is frequent exposure to the sun, rainwater, snowmelt, and chemicals. 

Protect your asphalt and keep it pothole-free for many years by having it sealed every two to three years.

Asphalt sealer serves as the pavement's shield against frequent exposure to moisture, chemicals, and the sun's UV rays. This substance not only protects your asphalt but also restores its beautiful black color.

FREE pavement Asset Management Course

4. Get rid of weeds

Did you spot weeds growing between cracks? Get rid of weeds with a little elbow grease by hand-pulling them. You can also kill off smaller weeds by using a heat lance. Check out these other options to get rid of weeds.

5. Clean up oil stains ASAP

Frequent exposure to the elements is not the only thing that could damage asphalt pavements. Spilled oil and fuel can also eat away at the asphalt and weaken it.

So get rid of oil stains as soon as you spot them. You can use cat litter, baking soda, or green degreaser to remove oil and fuel stains. 

6. Improve your parking lot or driveway's drainage

Standing water can chip away at the sealcoating and seep through small cracks in the asphalt to weaken the foundation of the pavement. Remove puddles immediately and improve drainage to prevent potholes from forming. 

Conclusion:

Now that you know how to fill a pothole in 4 easy steps, you can now start fixing it before it damages your car or causes some injuries.

Ready to order asphalt patch or your first RY2X2 2' Infrared Asphalt Heater? Then check out the Asphalt Kingdom Asphalt Patch Repair store or the Asphalt Infrared Patching store to order your supplies and equipment. 

 

AK DIY Gator Patch and Sealcoat Package

Topics: Asphalt Maintenance, Pothole Repair

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